In Focus — a DCTUK microsite series. This edition: Forbo® Tessera and Flotex, made in Lancashire and Derbyshire. Shop all flooring at dctuk.com → Order by phone0345 222 1544
DCTUK In Focus Forbo
British manufacturing

Two factories, two counties, one country

Forbo Holding AG runs twelve manufacturing plants worldwide. Three are in the United Kingdom, and two of those make everything on this site.

Two factories, two counties, one country

Bamber Bridge, Preston, Lancashire — Tessera

Forbo's manufacturing-plants page lists the Bamber Bridge site as producing "TESSERA carpet tiles, including loop, cut and loop, and textured options". The Tessera product pages put it more directly still:

“All of our Tessera carpet tiles are designed and manufactured at our facility in Bamber Bridge.”

That is worth reading carefully, because it covers designed and manufactured. Every one of the 19 Tessera ranges on this site — Accord through Twine, tiles and planks — is drawn and tufted in Lancashire.

There is a certain rightness to it. Lancashire industrialised textile manufacturing; Preston was a cotton town before it was anything else. A tufted carpet tile is not a cotton mill, but the lineage of textile production in that part of the country is real, and Forbo is part of it.

See all 19 Tessera ranges →

Ripley, Derbyshire — Flotex

Ripley does double duty. It is both the plant where Flotex is made and the registered head office of Forbo Flooring UK Limited, at High Holborn Road, Ripley, Derbyshire DE5 3NT.

Forbo's plants page describes the output as "FLOTEX, an electrostatic Flocked Flooring solution, available in both sheet and tile". Electrostatic flocking is genuinely specialist manufacturing — it is not tufting, not weaving and not calendering, and there are very few plants in the world doing it at commercial scale.

The process stands up to 80 million individual nylon fibres per square metre bolt upright on an adhesive-coated waterproof backing, using an electrostatic field to orient every one of them. That vertical orientation is the whole reason Flotex behaves the way it does.

How flocked flooring is made →  ·  See all 12 Flotex ranges →

What British manufacturing actually buys you

Lead times you can build a programme around

Flooring made in Preston or Ripley and delivered to a site in Manchester, Birmingham or London is a domestic haulage problem, not a container booking. No ocean transit, no port congestion, no customs clearance between the factory and the site. On a phased refurbishment where the floor has to land in a two-day window between trades, that predictability is worth more than a small unit saving.

Replacement stock that still matches

Modular flooring earns its keep over fifteen to twenty years, and the entire argument for it is that damaged units get swapped rather than the floor relaid. That promise only holds if the manufacturer is still running the range, from the same plant, a decade later.

Auditable environmental data

Forbo publishes that 84% of all flooring it sells carries a third-party verified Environmental Product Declaration, and reports an 80% reduction in Scope 1 and 2 greenhouse gas emissions between 2004 and 2024. Figures like that are checkable precisely because production sits in identifiable plants under one management system.

Shorter transport emissions in the EPD

The A4 transport module of an EPD is not usually where projects are won, but on a carbon-assessed scheme the difference between a floor shipped from Lancashire and one shipped from another continent is real and it is documented.

The company behind the factories

Parent companyForbo Holding AG
HeadquartersBaar, Canton of Zug, Switzerland
ListingSIX Swiss Exchange
Countries of operation39
EmployeesApproximately 5,050
Net sales 2025CHF 1,085.4 million
DivisionsFlooring Systems; Movement Systems
Manufacturing plants worldwide12
UK plantsBamber Bridge (Tessera), Ripley (Flotex), Telford (Nuway entrance flooring)
UK entityForbo Flooring UK Limited, High Holborn Road, Ripley, Derbyshire DE5 3NT

Source: Forbo Group corporate and UK organisation pages. Forbo is a Swiss-headquartered group; the products covered on this site are manufactured in England.

Certifications and standards

Quality managementISO 9001
Environmental managementISO 14001
Ethical supply chainSA8000 (cited on Flotex)
Chemical complianceREACH-compliant materials
Environmental Product Declarations84% of all flooring sold carries a third-party verified EPD, including human and eco-health declarations
Allergy accreditationAllergy UK Seal of Approval™ — Forbo states Flotex is the only textile flooring to hold it
Take-back scheme"Back to the Floor" — 902 tonnes of post-consumer waste collected in 2025

These are Forbo's own published statements. Confirm current certification status directly with the manufacturer before relying on it in a tender submission. We have deliberately not listed ISO 50001 or BREEAM ratings here, because we could not verify either against Forbo's published material.

Questions

Frequently asked questions

Where are Forbo Tessera carpet tiles made?

At Forbo's facility in Bamber Bridge, Preston, Lancashire. Forbo states that all Tessera carpet tiles are designed and manufactured there.

Where is Forbo Flotex made?

At Ripley, Derbyshire, which is also the registered head office of Forbo Flooring UK Limited. Forbo's plants page lists Ripley as producing Flotex flocked flooring in both sheet and tile.

Is Forbo a British company?

Forbo Holding AG is Swiss, headquartered in Baar in the Canton of Zug and listed on the SIX Swiss Exchange. The UK entity is Forbo Flooring UK Limited, registered in Ripley, Derbyshire. The products on this site are manufactured in England — that is the claim we make, and it is Forbo's own.

Do Forbo products carry Environmental Product Declarations?

Forbo states that 84% of all flooring it sells carries a third-party verified EPD. We supply the relevant declaration with any quotation. More on sustainability.

DCTUK In Focus

forbocarpettiles.com is published by DCTUK, a UK commercial and residential flooring supplier. It is one of a series of In Focus microsites covering the brands we stock in depth. Forbo®, Tessera® and Flotex® are trademarks of Forbo Holding AG; we are a retailer and installer, not the manufacturer.

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